First off, I wanted to switch out the stock gears to a faster PX Type R 6.8:1 set. This would give me the ability to use most Steez/TDZ spools as well, because of the longer pinion.
Next, I wanted the ability to add a clicking drag star by milling down the boss to expose the driveshaft bearing. I made a fixture to stabilize the side plate as the aluminum is pretty soft, especially when you clamp down on it in a vise.
I’m ready Steve!
From the thread linked above:
smalliesteve wrote: ↑Sat Sep 07, 2013 8:33 am
Anyone machining the boss down on one of these reels will get a free punch in the face from yours truly. Really, no charge at all.
I went with a TDZ drag star to keep a stock look.
With no aftermarket kit to add bearings to the worm gear, I set off to the lathe to replace/modify the bushings. I turned down some ABS to allow a pocket for the gear side bearing to rest. It has to ride against the gear because there’s a step in the worm gear itself, where the bearing would be if I had a small bushing between the two. I removed material from the end bushing to accommodate a bearing there as well.
I’m a sucker for ported frames, and I've done a TDZ frame before, so I figured I’d give it a shot. I made a CAD drawing and then programmed that into the mill.
I had to offset the numbers on the fly and ended up with a little bit more space between the first cut than the rest. The frame also jumped on me after a few passes, which is why I should have took the time a made a fixture because I didn’t want to squeeze too tight in the vise. I’ll pretend these mistakes were planned; for my OCDs’ sake.
Threw in some Carbontex washers. Tapped the driveshaft for a Steez bolt. Added a ZPI carbon fiber handle (thanks Chris) and a RCS 1016 spool with ZPI SIC bearings and put it all back together. Fun little project, can’t wait to fish it.
Quality work and true to style and form.
